Framing & Roofing

Framing & Roofing

Framing & Roofing

SIPs: Getting More for Less

The Corrigan Rug Cleaners of Winchester, VA had a building that was 1375 square feet and was a traditional stick built structure. The building did not have air conditioning and they use heat to dry the rugs. Now they have a Structural Insulated Panel (SIP) building that is 4800 square feet with a drying room that is 80 % larger than their previous one.

What are SIPs? SIPs are a strong structural system consisting of Expanded Polystyrene (EPS) insulation which is laminated to oriented strand board (OSB) forming a structural panel. The panels resist warping and racking. They are especially cost effective when strength, comfort, performance, and energy efficiency are demanded by the building owner, designer, and builder. SIPs can be used for walls, roof, and floors. Here are the price differences of the two buildings. Keep in mind the new building is three times larger than the original building and has air conditioning which the previous building did not.

Month Electric Gas
2007 2006 2007 2006
January $109.81 $281.84 $202.40 $348.78
February $260.93 $207.14 $242.96 $370.48
March $231.73 $324.04 $151.69 $347.07
April $226.35 $202.34 $80.82 $235.34
May $205.41 $145.49 $23.47 $136.56
June $312.95 $148.26 $23.77 $69.76
July $223.38 $164.94 $17.66 $68.09
August $300.34 $177.06 $21.30 $34.76
September $281.50 $165.36 $19.14 $102.84

Total $2,152.40 $1,816.47 $783.21 $1,713.68

The new SIP building uses a two zone 3 ton and 5 ton radiant geothermal heating and cooling system and a radiant heated floor. For 2006 in a smaller building they spent $3,530.15 for gas and electricity. For 2007 in a building three times larger with air conditioning and a larger drying room they spent $2,935.61 for electric and gas. That is a savings of $594.54. The numbers were over the course of nine months for 2006 and 2007.

This is only one example of how SIPs can save on heating and cooling costs. Not to mention that the new building is amazing to look at. You walk into an open area with high ceilings. The Eagle Rigid Spans give the space an almost timber frame look. The SIPs had pure white paint applied directly to them. There are three garage doors that are only moderately insulated which open directly to the main area in the back of the building. Even after they have all been opened it takes only minutes to feel the temperature return to normal. There is a mezzanine overlooking the entrance which had decorative concrete imbedded with the company’s logo . This is a very impressive structure which has allowed them to grow their company without having to expand on their energy budget


What makes Blue Jean Insulation Green?

Recycled denim insulation is green for a number of reasons. The primary raw material we use in  Bonded Logic's UltraTouch insulation is post-industrial recycled denim. This is all the scrap and waste material from the manufacturing process of blue jeans and other cotton based textiles. This waste material is now diverted from the landfill and given another life-cycle by being transformed into UltraTouch insulation. This recycled denim is comprised of cotton fibers, which are a rapidly renewable resource and have a rapid growth cycle. UltraTouch is treated with a boron based solution for fire retardency, mold/mildew growth, and a pest inhibitor. The actual product used for this treatment is an EPA registered material and its toxicity is lower than average table salt.

The sustainability of UltraTouch continues with our manufacturing process, which uses minimal amounts of energy in comparison to traditional insulating products. Not only does Bonded Logic use considerably less energy to manufacture UltraTouch, but all scrap and manufacturing trim is re-introduced into the raw material supply creating a virtually zero waste process. All of Bonded Logic's materials and process combine to create thermal and acoustical insulating products that are not only high performing, but safe for the people and environment in which we live. 


Ask Kevin: Roof color quandary

Kevin,

I plan to build a straw bale home within a clearspan steel building in the Olympia, Washington - Portland, Oregon area.

The den and dining areas will be on open decks in the plaza and the plaza will have a Japanese garden with a Koi pond. But, the question is of roof color. Is it cheaper to produce solar heat to heat or thermal cooling to cool the building? In other words, should the standing seam metal roof be white or silver, or dark in color?

Danny

Danny,

This sounds like an interesting project, although I can’t quite visualize what you’re up to. There is always a quandary about heating and cooling the building. We want the sun to heat the building when it’s cold outside and yet keep from heating it when it’s warm out. Ideally, in the winter everything including the roof would be dark colored and un-shaded during the day, to soak up as much heat as possible. Then, it would be wrapped up in a big blanket at night to keep all that heat in. In the summer, it would be insulated, light in color and shaded to protect from any heat absorption. So, what do we do?

The simple answer is:

1. Insulate the walls and ceiling very well to keep the temperature from being affected greatly by changes in outdoor temperatures.

2. Make sure all windows are dual pane to let in natural light while accomplishing the same as the insulation.

3. Put a light colored roof on the house. Since you are insulating between the roof and the interior, any heat gain on the roof is only going to create what is called the Heat Island effect, where sun is absorbed and released to heat the atmosphere unnecessarily.

Good Luck!
Kevin

Image sxc.hu, Henk L


Why did you build with steel when there are greener alternatives?

You are right, steel framing is quite high in embodied energy. We really had a dilemma there. It’s one of those decisions that had to be made at the time of building. As we say in the show, wood is the better alternative, but because we are in earthquake country, we would easily have used as much wood as a conventional builder to provide the structural support required by our building codes. And we really wanted to infill the full length of the walls with bales for the best insulation. Also, steel was inexpensive at the time. The steel package cost me half of what the wood package would have. Now, however, the prices are quite comparable.

We could have done things differently if we had built a single story house in a less earthquake prone area. Then, we could have built what is called a load bearing straw bale house, in which the bales provide the structural strength and the use of wood is kept to interior walls and roof trusses.

My pocketbook and design sense got the better of my environmental concern on that day. When I do it again, I will try to do it better.


Are there green benefits to framing with steel as opposed to wood?

Although using wood wisely for framing is the preferred method in green building, for our home we chose steel because of its strength and span. There are also a number of green advantages to building homes with steel frames, including eliminating a number of toxicity problems for the occupants. Termites are a huge issue in California construction and present health issues. Pest control can be quite toxic. Luckily, termites don’t eat steel so steel doesn't require any chemical treatment at all to prevent against termites or any other wood-destroying insects. So that's just one more chemical we can eliminate from the environment, not just the indoor environment, but the environment for the workers and the framing crews and the people who have their hands on these products every day.

While preventing termite infestation and the toxic fumigation needed to eradicate them, steel-frame homes have another advantage: They're not going to be a breeding ground for mold.


How can the color of my roof affect energy consumption?

One simple energy-saving choice for people living in warm climates is to choose a light-colored roof. Roofs are typically a dark color, often because they’re made out of asphalt. Dark colors absorb heat, so dark roofs can heat up the buildings, sometimes by as much as 30 degrees, especially in hot climates such as Arizona and California. By simply choosing a lighter colored roof, you can reflect enough heat to significantly impact your air conditioning bills, and the impact of all that extra energy consumption on the environment.


What kind of roofing materials are compatible with a rainwater catchment system?

Think smooth. We joke about the merits of glass roofs (stone-throwers aside), but when we stop laughing and get serious, we’d have to say the best roofs for rainwater collection are metal. If your existing roof isn’t metal, don’t despair. Unless it’s flat and covered with tar and gravel (whoever invented this roof should be tarred and gravel-ed) or one of the old asbestos nightmares, nearly any roof can serve as a collection surface. It’s not the particles, like those that might be washed off composition shingles, that present the biggest obstacle; those can easily be filtered out. Rather, it’s the chemicals, like those used to treat wood shingles, that cause problems in water collected for potable use. Fortunately, activated carbon filters in combination with ultraviolet light can remove nearly everything except radio-active particles and, most inconveniently, lead.

Answer excerpted from Richard Heinichen's Rainwater Collection for the Mechanically Challenged, available on rainwater.org.


What is a green roof, or "living roof"?

A green roof system is an extension of the existing roof, and not potted plants as many assume. The system consists of a special water proof and root repellant membrane, a drainage system, filter cloth, a lightweight growing medium and plants on top.

Green roof systems may also be modular, with the drainage layers, filter cloth, growing media and plants already prepared in movable, interlocking grids or trays. These are good for areas where access could be an issue.

In North America, the benefits of green roof technologies are poorly understood, despite the efforts of several industry leaders. In Europe however, these technologies have become very well established. Cities like Chicago have launched a Green Roof Initiative, serving as a model for other cities.

Answer excerpted from Ask the Green Architect, Eric Corey Freed's column on greenerbuildings.com


How your roof is heating up the city

Did you know that your roof might be the reason it's so darned hot in New York City in August? Well, maybe not your roof (especially if you don't live in NYC), but, according to the U.S. Environmental Protection Agency, roofs in general play a big role in something called the urban heat island effect. The urban heat island effect is a phenomenon in which cities are warmed 2 to 10 degrees more than surrounding areas ... and, as nice as that may sound in New York in January, it's not a good thing.

You see, 90 percent of roofs in the U.S. are made out of a dark-colored material. Because dark colors absorb rather than reflect heat, the buildings covered by those roofs become warmer. Then the people who are in those buildings crank up the AC as high as it will go. All those air conditioning units running at full steam means increased energy use, while the higher temperatures mean increased air pollution.

A good, cool roof reflects most solar energy and then emits, rather than absorbs, the leftovers that it hasn't reflected. This keeps buildings and homes cooler and energy usage down.

So where does that leave you? What can you do to help minimize the urban heat island effect in your city (or just lower your energy consumption in the summer, if you don't live in the city)? Simple: Tell your contractor, or the company putting the new roof on your house that you want a white roof with "high solar reflectance and thermal emittance." And then check with your state's energy department or your local power company, because a few have been known to give rebates for cool roofs. California did and it looks like PG&E might kick a few dollars back your way ... and Southern California Edison ...

Image www.sxc.hu