SIPs

Passive Solar Prefab House Kit Open House Weekend: Off Grid Net Zero Systems, Living With Less And Doing More.

Well, what-a-weekend in the off grid prefab house kit that was!

Friday I raced to the prefab modern house, cleaned up, and met with a reporter. Then my family and friends arrived, and honeychile, we trashed the prefab house kit. Saturday we woke up and frantically cleaned up for the Prefab Open House, which was really fun! Thank you all who drove from so far to come visit us in the off grid prefab house kit, STILL with no systems! Then the Prefab Open House was over, and we promptly trashed the house, again. THEN Sunday we woke up and frantically cleaned, again! And a photographer came out. And then we trashed the house! Then I cleaned it again! I. Am. Pooped. It. Was. FUN. : ) We are very grateful to The Ault's Family Farm who not only let us take showers, but sent us back to the prefab passive solar house kit with cartons of gorgeous pullet eggs to give our guests!!! And, why yes, we *did* eat cake! : )

Handsome Husband spoke about the off grid systems we are installing in the net zero passive solar prefab house.

Off Grid Net Zero Systems Talk Part 1 for Prefab House Kit

Off Grid Net Zero Systems Talk Part 2 for Prefab House Kit

As we mentioned, it's not just about a cool modern, energy efficient prefab house. It's about purposely spec'ing for less systems, for off grid, doing more with less. It's the fun treasure hunt to Make Somethin' Outta Nothin' - note as you look at pictures of the prefab, that almost *everything* has been recycled and reused - from the passing-down of my grandmothers bed, to the bookcase found in a thrift store used and already reused within our own family in four different ways before finding its fifth use in the prefab house. A nice woman from Maryland asked me how we got into "green living." (And she is in wildlife management! She should be giving us advice! : ) ) The simple answer is... we grew up with land, feel connected to it, see the cause and effect in how people treat it.  We grew up sailing, so understand the wind and sun and how to use it.  We camp, so appreciate bringing this all together to preserve but also shelter and sustain our family, comfortably. Plus supa coolio modern design is really fun on a shoestring. I like the hunt!

Seriously, it just makes sense. Living carefully, purposely, frugally just. makes. sense. And is tons of fun.


Landscape Architecture For The Prefab Modern House Kit: The Root Cellar, and More.

We will begin to have guest bloggers (weren't you tired of listening to me anyhow?), people who know a heck of a lot more than I on the next steps of the prefab SIPs house kit as it goes from a modern house kit shell to a sustainable modern homestead in the years to come.

Please welcome Heather Barber, founder of Topos, LLC, a landscape design studio dedicated to purposeful design through creating unique natural environments in Richmond, Virginia.

 

The sustainable landscape plan by Topos was earlier mentioned here; today, she talks about visiting the off grid prefab modern house for the first time, and how sustainability is connected in the kitchen.

The rest of the post is her own.

 

turning the page on sustainability and the sufficient garden...

Sustainability and landscape go hand in hand, but to really understand sustainability from a livable principal you must put form in the background and set the focus on function. The two do not have to live entirely separately, but the thing that has driven landscape design for centuries must become secondary to to the primary purpose of function. A sustainable landscape does not have to leave beauty out of the picture, but it is there for many more reasons than just aesthetics.

Let’s take green modern kits casa ti as a prototype for understanding the adaptation of the built object to the site rather than the normal process of site adaptation to accommodate the built object. casa ti is a melding of modern living principles with a centuries old notion of living with the land, off the land, and of the land. casa ti is sited in the middle of rural farmland in Virginia.

At first sight, it seems as though there is a modern box sitting in the middle of this soft, rolling earth...still viable earth that is now a repository for a very static looking building. Understanding modern sustainability will turn this perception on it’s ear. casa ti, a prefabricated green modern kit home is actually a very dynamic part of the earth and a living, breathing entity that sustains the land it inhabits. The landscape that surrounds casa ti becomes a fulcrum that allows the exchange between the site, the building and the family that lives on the land.

Read more >>


Our Prefab House Kit: casa ti: Systems, Passive Solar and SIPs

The past two weeks have been overwhelming, hence the silence, and aside from meetings, we haven't anything new to show regarding our own SIPs prefab house kit. [Now, about the *other* prefab house kits being built... (claps hands over mouth) Ahem, more on these later! : ) ]

Instead, we have spent time over the past weekends exploring Richmond's James River, which we never had access to until we bought a vintage Boston Whaler. It's amazing what a little river access can do for a family! We can now hook up the boat and in 15 minutes be at the river, watching bald eagles, blue heron, turtles and fish with our children.

Any-hoo, today, the prefab architect of the net zero house kit casa ti, David Day, came to visit!

Our original plan was to visit an artist's studio he built with structural insulated panels (SIP) but we digressed and instead sat outside watching the children play.... enjoyed the day and company of each other while discussing Woodstock documentaries, green living, and off grid net zero systems.


Wha? Oh, Back To The Prefab Zero Energy Off Grid House Kit Built With SIPs!

Well, it has been a crazy few weeks. We got my sister married off (and her husband's family is from Seattle so they came in early to spend time with their Virginia family here so it was not just a weekend but a nice time over awhile of the families coming together)... then I went to New York on business for about a week... (really, it was no fun *at all* ; ) ) Memorial Day Weekend appeared out o' nowhere, but finally, we were able to meet with Ron, our wonderful contractor, this weekend to plan the next phase of the prefab house kit: The Inside.

  • To finish the house, we need financing. The financing we did earlier was to refinance our current home loan because interest rates dropped so much. Now we need to consolidate the *land* loan and finish construction. We're increasing the *land* loan by the amount we need to finish construction since a traditional construction loan in Virginia does not understand or value green building or off grid construction / systems. Once construction is complete and we have a certificate of occupancy, we have been told by mortgage lender of our first house that they will consider refinancing the land *and* house. Because co-op interest rates are higher, Handsome Husband projects that once we have a traditional first mortgage, the monthly expenses will remain the same after the construction is financed. So we will be paying about the same, to do more, after having finished the project!
  • To get financing, we need to have a quote from our Fabulous Contractor, Ron Bernaldo of Giant Oaks Construction.
  • To get a quote from Ron, our Fabulous Contractor, my Handsome Husband needs to give Ron details, a list of systems (down to the model number) so that the electrician / plumber can give us an accurate estimate.
  • To get an estimate, we need to have the interior framing done.
  • To have the interior framing done, we have to give Ron the customized floor plan. (Yes, people, these house kits are made so you can work with your contractor to make 'em as you want! We didn't change much, just added more room for systems and a nook & cranny for a bookcase...)

If ONLY the rest of the personal decisions we make as a family were as easy as it was erecting the actual house kit! So yesterday Ron was given the floor plan, a list of systems is on its way, and he starts the interior framing next Tuesday.

In the meantime, I hope you enjoy pictures from this weekend's off grid prefab-ulous adventure at the end of this long and boring post.

We had some dear friends out, and it was amazing how *comfortable* the house kit was in the heat. Before, we rarely camped this time of year because the sun beating down on our little 1960's Scotty camper in the field was unbearable. In the house kit, it was breezy, comfortable, filled with natural light yet soothing and cool inside. In the winter, the dogs snuck into our beds; now they flopped, lazily collapsed on the concrete.

When I awoke last night to an unexpected thunderstorm, snuggled in my bed as it rolled, rumbling, in, I reflected how our visit in previous years would have ended first thing in the morning, packing up miserable muddy wet dogs and children in the rain. Instead, we contentedly listened to the rainfall as the children played together indoors while the adults slowly woke with steaming strong coffee.

In the house kit, the light was diffused and off the cement, not the sharp slants of light directly on the concrete as it is in winter. That was the first thing I noticed- that yes, the sun was not warming the floor but had moved higher in the sky, and thus prevented by the overhangs to heat. We opened the windows and let in a wonderful crossbreeze. The difference between lounging comfortably in the house kit to walking into the open field under the unsympathetic sun was palpatable- we all remarked on it.

Another thing I noticed was... how grateful I am I chose polished concrete. SO easy to sweep and keep clean. We also have recycled pallets at the doors which have been extremely useful to curtail the dirt- it looks coolio industrial, is recycled, and provides a great function.

We installed the screens, so we don't have to worry about uninvited animals/insects during the night entering from the open windows, and Handsome Husband and Mr. H stopped by the recycling center and plucked a nice tire to create a tire swing for the kids! We hung it off the old oak that shelters the picnic bench. Which, by the way, I picked up a *second* picnic bench for $5 at a yard sale so we can connect them end-to-end and have a fabulous banquet table for lots of guests.

And speaking of guests... we will have an open house in September!

More on this later, but if you would like to tour our prefab off grid zero energy house kit, there is a wonderful bike tour going on in the area on the weekend of September 26th. Bike Heartland is a fun bike tour that goes all weekend long through a gorgeous, historic area of Virginia. I am working with some local farms to have other activities like tours of natural, community supported farms, a winery that will be open for you to enjoy, and more, so pack yer tent and come on down! For more on accommodations, see here (camping at the Heartland Bike Tour), here (Charlotte Courthouse), here (Appomattox), and here (Farmville); and also be sure to visit Miss Emily's, where Necia and her husband will show you great English hospitality. (And boy does she know how to cook.)

So, next, we begin the interior framing. We install systems. We survive children out of school for the summer. ; ) AND some big family reunions scheduled... so June coverage might be a little spotty.

Even after the house is done, we continue crop tree release and increasing function-yet-preservation of the land, so that in a few short years we can be there sustainably full time.

P.s. This north middle window that will eventually be my daughter's room? The children discovered how to open it and then jumped from the sand pile into the house kit, in and out, in and out, in and out... hence my thankfulness on choosing the polished concrete, *again.* There must have been twenty times a day I was grateful for the concrete. Ah the spills. Oh the mud. Gee the sand. And the polished concrete took it, and looked gorgeous.


Modern House Kit Update- Architect David Day & Family Visit The casa ti!

We were SO excited for David Day and his family to visit! As you may know, the green building architect David Day is the designer of our zero energy, passive solar casa ti house kit.

Now finding our land is not easy. I had emailed a map, but felt it best to take my new recycled dirt bike from Richmond Re-cycles and pedal down the drive to the road for a trial spin to see how visible the yellow rope we hung as a marker was for a car. Imagine my surprise when, as I returned to the house kit, I heard a gentle beep behind me, turned around, and there was the Day family right there, already on the land!

They tumbled out, and the children promptly found the dirt hill, sand, and creeks. They have been very busy making "a campfire," "a kitchen," (on the sand pile) and "food." Yes, sand, twigs, and rock food which was served to us and was *absolutely delicious,* while David Day and his lovely wife Kerri sat down with Handsome Husband and myself for a beer at the picnic table to discuss the off grid house.

David was very, very happy with how the house kit had been completed, by the way, and I have asked him to give an architect's response some time later this week to share with you. I just loved seeing him smile as he walked around the modern house he designed, and when he got HIS camera out and started taking pictures... that was a moment I'll always cherish.

Now that we have a little more shelter than my beloved aluminum teardrop camper in which we have camped for four years through all seasons, we are starting to finally meet more neighbors. Earlier that day, we met Mr. Scott, a neighbor whose family bought over 100 acres on our road over three generations ago. He met Handsome Husband on the road as he was trying to make the driveway more noticeable for the Day family to find, and we invited him in for a tour of our passive solar house. I was wondering what an old school guy would think of the off grid house but... he loved it! He totally got it! He walked around and nodded his head as we explained the passive solar functionality, the practical concrete floors that also provided thermal mass, our plans for landscaping. We loved his deep knowledge, ready smile, and stories of the generations of families and land along our road- we learned his family used to farm what is now our land, and that it was traditionally planted with grasses and corn. We really hit it off with Mr. Scott- especially when he started talking about barbecue, and how his family starts at 4 a.m. to begin their roasts, and the detailed traditions they have in creating each community barbecue... I know we have found a good friend and look forward to having his family over when we have friends over and cook for a crowd!

Now this was also the first time we had visited since Handsome Husband sealed the floor. It made ALL the difference- I will never need a vacuum cleaner, a push broom EASILY cleaned the dirt and dust after a busy weekend neatly into a pile, easily finished with a dustpan and brush. We will probably add one more layer of sealant after the inside construction is finished, but really, it could last for years as is. David Day also mentioned we could wax it as well, something we might consider.

The weekend was mild, but at night it went down to the 30's. Inside the house kit, still with no systems installed, it remained 58 degrees. According to Handsome Husband, the zero energy house lost only six degrees from sundown till sunup. By 8:30 the next morning it was already 60 degrees. I wonder if that was not so much due to the sun rising, as it was still early, as much as the fact that little children and dogs were racing around like atoms colliding in the zero energy house! You really do understand the passive house reports where body warmth is pretty much all that is needed. With warm blankets and comfy clothes, we could easily not have to use our solar energy to heat the house except for very few times of the year.

We had a lovely weekend, but again felt the deep desire to "just move in!" The good news is that the interior begins again after Easter - and no, we can not wait. : ) In the meantime we dragged out an old trunk I have used since college in New York to keep kitchen things in, and a portable closet given to us when friends moved away to store coats and pillows and sheets in, so that we don't have to keep carting everything back and forth.

In the pre-dawn, as I listened to the coyotes howl (coyote here are the size of shepherds), I admit that as much as I miss camping in my camper it is nice to have my family safe within the modern home's strong structural insulated panels...

Oh, by the way, I have some good news regarding house kit tours / annual open house days! Keep September 26-27th on your calendar, because I am going to line up some fun farm tours, a house kit open house and more around Charlotte County's Heartland Bike Tour. There is so many history sites and cultural things to do, and you can even ride your bike, camp out, and more! I also plan to have regular "open house" days seasonally where I choose a date where interesting, fun & historical events are going on in the community so you can not only tour the house kit but make it a destination weekend in Virginia. Within fifteen miles of the land there is founding father (Patrick Henry's Red Hill), civil war, and civil rights history so plenty to see and learn.

So stay tuned...

On our way home, I thought it would be fun to take some photographs to show y'all our little town...

And on the drive home, I took pictures of the landscape, reminding us all why we all need to preserve and value these landscapes and see it as a national resource. Just an hour away, development encroaches with mass grading, ticky-tacky inefficient developments, and no respect for what may be our most valuable asset, our land. Remember: without local farms there is no local food...

So here are our house kit, little town, and driving home pictures, below! I hope you enjoy!
(I added lots of comments to the pictures so if you see something that interests you please click on the picture to see a larger version with comments.)

Our little town:

And the pretty scenes we pass:


Passive Solar Modern House - It was warm with zero energy in today's mod house visit!


It was a crisp but gorgeous winter day and we headed out to the land.
I can't tell you how we all collectively relax but also become so alert / get SO excited as the car crunches slowly down the drive... it's calm in your heart paired with exuberance.
Car stopped by the camper, we tumbled out, and I ran to the modern passive house kit.

It was a cold day. We have no systems hooked up. Ya can't get more, er, zero energy house than that! ; )
Yet when I opened the door to the passive solar house kit, the air inside was noticeably warmer. Not hot-n-toasty, mind you, but the passive solar design alone was enough to keep us from being too chilled. I hustled the cold children inside, and the next time I turned around the four year old was warm enough to have kicked off her shoes. In February.

After getting everyone settled, I headed over to Ron and Judy's to pick up some reused chicken lamps, feeders / waterers for my, ahem, imaginary urban chickens.

As we visited, Ron updated me on the latest costs so I have updated the construction cost post accordingly here. This currently covers foundation, house kit, erection of off grid SIP house kit, installation of cladding / roofing membrane (we decided to have the north roof be membrane), radiant tubing in foundation... erhm, am I missing anything, readers?

That final danged piece o' cladding has arrived from the vendor, and the Amish will finish installing it (and all remaining cladding, they were waiting for that final piece) this week. So expect great finished pictures next weekend.

NOW, for the interior.
You may have recalled we are in the process of refinancing.
We'd be crazy not to- we have the opportunity to drop over 2 points! But... it seems everyone else in the world has the same idea... so we're just waiting...
And waiting...
And... waiting...

In the meantime, we are still sorting out the VMI basketball court wood with which we will line the interior of that main room in the off grid casa ti. It's a basketball court. Of wood.
So, it's takin' some time.

Like you, we have spent time and thought into what our home will look like so have searched and frugally planned over the past few years so that we won't have to decorate from a big box store.

We have acquired quite a few thrift store recycled / reused furniture finds that look, frankly... amazing.
I am excited to put it all together!

But first we need to finish the interior...
And modest systems... (because who needs big systems when you're energy efficient?)


Passive Solar Affordable Modern House Kit Update- Cladding Goes On.

Here are the latest pictures of our modern passive solar house kit! Handsome Husband returned from the land with these pictures of the cladding as it is going up. I couldn't resist just letting this post be pictures / video of the modern house and not the post I had planned- a business analysis on why finding affordable, national distributors of cladding for residential use has been so difficult. Hope you enjoy our Supa Mod House Kit Update! As you go through the modern passive solar house pictures, remind yourself that all of this: putting together the structural insulated panels (SIPs), the shiny super mod cladding, the passive solar design... all of this is being done by... the Amish! Pretty crazy, huh? Here's a slideshow, click on it if you want to get all up close and personal. And here he walks us through the affordable green house interior...

And the modern house exterior...


SIP article in the Northern Virginia Daily

Heat turns green: Insulated panels help keep home warm, safe and energy-efficient
| addthis_pub = 'nvdaily'; addthis_brand = 'nvdaily.com'; addthis_pub = 'lash';

Richard Lloyd
Richard Lloyd, of Cardinal Building Systems Inc. in Winchester, shows granules of plastic used to build Structural Insulated Panels. The panels can be used in place of traditional framing and fiberglass insulation. Dennis Grundman/Daily

Richard Lloyd
Lloyd stands by a stack of panels, which are used as walls, floors, ceilings or a roof. Dennis Grundman/Daily

By J.R. Williams -- Daily Staff Writer

WINCHESTER -- Simple, environmentally friendly ways to save on home energy costs have been catching on.

Homeowners all across the country are switching to fluorescent light bulbs, buying efficient appliances and resisting the urge to nudge the thermostat. It's a win-win -- less energy consumption means less pollution and costs less money.

But for those a little more serious about keeping their hard-earned heat inside the home and willing to pay a little more up front to save in the long run, representatives of a Winchester-based company say they have the answer.

Cardinal Building Systems markets Structural Insulated Panels, or SIPs, which can be used as a wall, a floor, a ceiling or a roof in place of traditional framing and fiberglass insulation.

The R-Control brand panels, made of strong high-density foam squeezed between a wood facing, come complete and ready to frame a structure. They're made all across the country, including in Winchester. Team Industries Inc. operates an SIP plant at Stonewall Industrial Park.

This is not your grandmother's insulation, said Richard Lloyd, senior vice president of sales and marketing at Cardinal.

SIPs turn the traditional model of home building on its head. The product looks and installs differently, and contractors have been reluctant to make the switch from traditional methods, Lloyd said.

But the technology slowly is being embraced, he said. Cardinal claims the installation of SIPs translates to savings over traditional fiberglass.

"There are a lot of different products in the marketplace that will allow you to heat and cool efficiently. The changes we've seen [in the industry] have been unbelievable," said Lloyd, who started Cardinal seven years ago. "But builders don't buy this product. End-users buy this product."

Eric Fesperman, a construction supervisor for Habitat for Humanity in Winchester, said Habitat homes that use SIPs are going up in Stephens City.

Fesperman said Habitat chose to build homes with SIP walls because of the ease of construction and the benefit to families moving in.

"For us, it's very volunteer friendly. It ups your [insulation] value, so it's going to save our future homeowners a good deal on their utility bills," he said.

One Habitat home has been completed on Crooked Lane, Fesperman said, with several more in the works. A family is set to move in to the first home next week.

Fesperman said choosing SIPs cut the construction time by six to eight weeks on a five-month project, even with unskilled labor.

"Normally we're driving nails and studs and top plates, but these panels come as one kit," he said. "You just glue it and screw it ... We plan to do three more come springtime with the same system."

Fesperman, who works as a home builder outside of Habitat, said SIPs are just as sturdy as traditional building methods.

"Sometimes you can feel a draft in conventional builds," he said. "These are very tight builds. ... I'd like to see more people start using them."

Copeland Casati is a Richmond-based business owner whose companies specialize in building energy efficient homes with a focus on solar design. Her company sells kit homes nationwide, all including SIPs.

"Traditional stick building is just not comparable," she said.

Casati said even though the economy is down, more people are contacting her to start building green.

"People want to be energy efficient. By the time somebody contacts me, they've already done the research," she said.

Cardinal, located at 1011 Berryville Ave., Suite 3, offers a line of supporting products designed to complement SIPs, including energy efficient doors and windows, and other products. Call 535-7282 for more information.

*Contact J.R. Williams at jrwilliams@nvdaily.com


Modern House Kit Update: Day 4


Here's the latest house kit update from Ron, our wonderful, money-saving contractor:

I started the call mentioning how dramatic the sky looked in the pictures he took.

His reply? ; )

"I didn't even see 'em, I was looking at the house.

All the outside walls were up, within 2 hours of what I had hoped.

We have no crew tomorrow because of the Amish wedding, Thursday we'll put the top plate in and build a bearing wall in the middle.
Friday we're out...

We won't set panels until Monday morning."