plaster

Natural Clay Plaster over Adobe / Earth Block

This is natural clay plaster over compressed earth block, I left a small amount of block showing. This brown coat is a mixture of 1 part straw, 1 part clay, 2 parts sand... ad water makes it's own sauce. It is easily applied with a mud trowel and then smoothed with a wood float, however it is very labor intensive, but a lot of fun. You can cover it with a natural clay plaster color coat, clay paint or leave it raw.

We applied this plaster mixture over raw compressed adobe / earth block, as well as drywall that we primed with a BBS plater primer. we then used the air hose to blow sand on the freshly primed surface and allowed it to dry. This Natural Clay Plaster over Adobe / Earth Blockcreates great grab for the fresh plaster coat and increased production. Solstice Develoment Group www.SolsticeDev.com


Tadelakt

I'm interested in sharing my experience applying takelakt-style natural lime plasters in American homes.

Tadelakt might strictly be interpreted as being only the lime plasters made from the limestones in Morocco, it's also more generally a style of applying natural lime plasters combined with a fine limestone or marble sand or dust, using polishing stones, and applying soaps or other polishes. It is a luxury finish, in a green material.


gigacrete, an alternative to concrete

Gigacrete is a new, eco-friendly cementitious building material that uses no Portland cement; rather, it consists of a proprietary nontoxic binder, and a filler utilizing waste ash from coal fired power generation stations, of all grades, not just the fly ash currently used as a ten percent filler in concrete. Other fillers include waste paper, cardboard and plastics, styrofoam packaging, sludge from paper mills, and agricultural waste fibers (leftover from food crops like rice, corn, wheat and other grains). Since most of these materials would just end up in a landfill (sacrilege!), they instead make a great alternative building material. All of the above materials become totally fireproof and can be made very lightweight, yet are as strong as traditional concrete, sometimes even more so. Gigacrete composites do not shrink or crack like concrete, they're fireproof and water/insect/vermin/mold/hurricane/earthquake resistant. Products include: PanelSystem, Stuccomax, StuccoMax-E (Environmental), Floor Overlay, PlasterMax, GigaCast and GigaPatch. The site is definitely worth a look-see.

From the site:
PanelSystem is the basis of a complete panelized building system with many residential, commercial, and industrial applications. Utilizing new manufacturing technology, the PanelSystem is vertically cast in a factory and delivered to job sites ready for rapid installation. The PanelSystem is engineered to be fireproof and water, insect, vermin, mold, hurricane, and earthquake resistant. While GigaCrete™ panels have minimum compressive strengths of 1,200 PSI, the panels are a fraction of the weight of most Portland-based concrete panels and require only hand labor to move and construct. The GigaCrete PanelSystem can be molded for structural walls, interior walls, floors, and roofing - providing a turnkey building system that significantly reduces the time and cost of construction.

GigacreteUSA

Voted one of the top 25 "Best of Green Design", by Popular Mechanics


What is lime plaster?

There is a lot of misconception or misunderstanding concerning the definition of what is actually a lime plaster.

Lime Plaster refers to a mortar using only pure lime as a binder and sand as an aggregate.
Too often common mortars made out of lime, cement, and sand are improperly called lime plasters simply because they include some kind of lime. The correct name for such a product is stucco, cement stucco, or lime-based stucco. The addition of cement to lime dramatically changes the physical, mechanical, and chemical properties of the lime by reducing its elasticity, breathability (vapor exchange), and durability as well as altering the color rendering. As a matter of fact, lime is commonly added to cement in order to mitigate these properties. Mixing Hydraulic Lime or Hydrated Lime, or both, with aggregates, achieves a true lime plaster.

Hydrated Lime is the most commonly used and known lime, also called (high) calcium lime or air lime. It can only set through carbonation (re-absorption of CO2), and has very strong limitations in construction use.  Hydraulic Lime has an initial set with water, much like cement, and a second set through carbonation, like hydrated lime.  This allows for simplicity in application, identical to ordinary stucco.

Some kind of Hydraulic Lime was used for most of our old structures—many dating back several centuries. Its durability or longevity has been unsurpassed by any modern material, including cement stucco or “lime-based plasters.” This is simply due to its composition (calcium carbonate or limestone), resistance to salts (no sulphate attack or alkali-silica reactions), elasticity (reduces the risk of cracking and water intrusion), and breathability (does not trap water and allows its elimination through vapor exchange). A true lime plaster has the unique quality of reflecting multi-nuances of color, enhanced by the varied angles of sunlight reflected throughout the day.

In today’s world, having finally realized our impact on global warming, the use of lime plaster will save approximately 80% of the CO2 release compared to ordinary stucco. One single residence will save between 5,000 and 10,000 lbs of CO2 emissions. Each year in the US alone, environmentally conscientious builders are saving several millions of pounds of CO2 release by simply avoiding the use of cement-based products, and choosing Natural Hydraulic Lime instead.


Exterior Finishes