The Corrigan Rug Cleaners of Winchester, VA had a building that was 1375 square feet and was a traditional stick built structure. The building did not have air conditioning and they use heat to dry the rugs. Now they have a Structural Insulated Panel (SIP) building that is 4800 square feet with a drying room that is 80 % larger than their previous one.
What are SIPs? SIPs are a strong structural system consisting of Expanded Polystyrene (EPS) insulation which is laminated to oriented strand board (OSB) forming a structural panel. The panels resist warping and racking. They are especially cost effective when strength, comfort, performance, and energy efficiency are demanded by the building owner, designer, and builder. SIPs can be used for walls, roof, and floors. Here are the price differences of the two buildings. Keep in mind the new building is three times larger than the original building and has air conditioning which the previous building did not.
Month Electric Gas
2007 2006 2007 2006
January $109.81 $281.84 $202.40 $348.78
February $260.93 $207.14 $242.96 $370.48
March $231.73 $324.04 $151.69 $347.07
April $226.35 $202.34 $80.82 $235.34
May $205.41 $145.49 $23.47 $136.56
June $312.95 $148.26 $23.77 $69.76
July $223.38 $164.94 $17.66 $68.09
August $300.34 $177.06 $21.30 $34.76
September $281.50 $165.36 $19.14 $102.84
Total $2,152.40 $1,816.47 $783.21 $1,713.68
The new SIP building uses a two zone 3 ton and 5 ton radiant geothermal heating and cooling system and a radiant heated floor. For 2006 in a smaller building they spent $3,530.15 for gas and electricity. For 2007 in a building three times larger with air conditioning and a larger drying room they spent $2,935.61 for electric and gas. That is a savings of $594.54. The numbers were over the course of nine months for 2006 and 2007.
This is only one example of how SIPs can save on heating and cooling costs. Not to mention that the new building is amazing to look at. You walk into an open area with high ceilings. The Eagle Rigid Spans give the space an almost timber frame look. The SIPs had pure white paint applied directly to them. There are three garage doors that are only moderately insulated which open directly to the main area in the back of the building. Even after they have all been opened it takes only minutes to feel the temperature return to normal. There is a mezzanine overlooking the entrance which had decorative concrete imbedded with the company’s logo . This is a very impressive structure which has allowed them to grow their company without having to expand on their energy budget















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