LED LIGHTING vs. INDUCTION LIGHTING
Mercury Use in ADG ECO Induction Lamps Does NOT Pose a Threat to the Environment
Written By: Travis Abeyta © 2010
ADG ECO Lighting Products ~ Environmental Scientist & Energy Efficiency Liaison
Introduction
When comparing LED lighting systems to ADG ECO Induction Lighting systems, mercury use is not a sufficient indicator of either technology’s true environmental impact. In reality, lifespan and energy usage, both of which equate to materials consumed, carbon emissions, energy costs, and total cost of ownership, are the best gauges of sustainability. This paper is a review of both technologies. Let’s first explore mercury usage in current lighting technologies.
Mercury Explained
Nearly every kind of modern lighting source depends on the use of mercury inside the lamp for operation. When assessing the true environmental impact of mercury use in lighting, we must take into consideration:
1. The type of mercury (liquid or solid-state) which is present in the lamps
2. The amount of mercury present in a particular type of lamp
3. The lifespan of the lamp which determines the amount of mercury used during operation
Liquid-State Mercury
Liquid-state mercury, which is the most common form of mercury used in HID and fluorescent lighting, represents the greatest environmental hazard. If these types of lights are broken, the liquid mercury can find its way into cracks in concrete, asphalt, or spaces in other floor coverings. This can cause local contamination. Liquid-state mercury is used in such lights as metal halides, mercury vapors, compact fluorescents, and T12, T8, and T5 fluorescents. The
Environmental Protection Agency (EPA) reports that the liquid form of mercury from just one metal halide, T5, T8, or T12 fluorescent can pollute up to 6,000 gallons of water beyond safe drinking levels.
Solid-State Mercury
A tiny solid-state mercury amalgam is used in ADG ECO Induction Lights. In this form the mercury is compounded with other metals, similar to the amalgam once widely used in dental fillings. It will not release toxic mercury vapor when exposed to room temperature and poses no threat of contamination. To further ensure safety, the amalgam is contained in an internal protective glass arm that keeps it encapsulated in case of accidental lamp breakage. This makes the recovery and recycling of the mercury amalgam an extremely simple, cost effective, and safe process.
Induction Lighting Mercury Consumption
Additionally, ADG ECO Induction Lamps use the least amount of mercury of any mercury-based lamp technology, when considered based on both initial quantity and amount used over the lamp’s life. Remember that induction lamps use solid-state mercury, while the other lamps use the volatile liquid form. The figure below compares the amount of mercury used per 20,000 hours of operation in induction lamps and other lighting technologies. As you can see, induction lamps use the least amount of mercury at only 1.3 micrograms.
Bulb Lifespan
At an unprecedented 100,000 maintenance-free hours, ADG ECO Induction Lights have the longest lifespan of any available commercial/industrial lighting source. Induction outlives the 50,000-hour LED by 40-50%.
Conversion Efficiency or Energy Utilization
One major difference between LED and Induction Lighting technologies lies in their conversion efficiencies. Conversion efficiency, or lumens per watt, is a measurement of the amount of light a lamp produces for a given amount of energy. Most presently available LED Lighting fixtures have conversion efficiencies in the range 65 to 90 Lumens/Watt but are still quite expensive. In contrast, ADG ECO Induction fixtures have conversion efficiencies between 80 and 90 Lumens/Watt and are extremely cost effective.
Lumen Maintenance Curves
Lumen maintenance or lumen depreciation information is published as lumen maintenance curves. They can be used to gauge a lighting system’s lumen output and when lights need to be replaced. The graph below displays lumen maintenance curves for various commercial lighting types. It shows that ADG ECO Induction Lamps only experience a gradual decline in lumen depreciation, which provides for more consistent and predictable illumination over a longer period of time. In contrast, the initial high lumen output of LED lights drops significantly after 20,000 hours and completely plummets at end of life. This greatly reduces the time period to replace aging lights and meet minimum lighting requirements.
Use of Chemicals & Resources
Although LED lights may not use mercury, the manufacturing process of their semiconductors uses highly toxic chemicals such as lead and arsenic. As with any semiconductor device, an LED fixture has to be fabricated before it can be tested to determine if it meets specifications. Due to different variables in the manufacturing process, LED fixtures have a high rejection rate, which results in a fair amount of materials that cannot be recycled and adds to the overall cost of manufacturing. This can cause local contamination of the manufacturing or disposal site. LEDs are also constructed using significant amounts of petroleum-based plastics for circuit boards. Furthermore, LED’s only 50,000-hour lifespan usually requires that two complete LED fixtures be manufactured for every one induction light fixture. The use of LED lights adds to both project costs and the consumption of additional resources, materials, and energy. In contrast, only the ballasts and lamps in ADG ECO Induction Light fixtures need to be removed and replaced rather than forcing the manufacturing of an entirely new fixture.
Maintainability
LED lights have a maintainability issue in that the explosion of unregulated LED manufacturers, both name brand and independents, has unfortunately led to no product standardization for the industry. Currently, LED buyers are left questioning whether the manufacturer will offer matching spare parts when systems begin to fail or will entire systems need to be replaced? Furthermore, the consistency of LED products can vary from batch to batch.
Power Fluctuations & Heat Induced Failure
LEDs are a current driven technology where brightness is proportional to the current applied. If too much current is sent to the device, the sensitive junction on the wire bond will be destroyed and the LED will fail. Furthermore, if an LED’s integrated chip fails before the diode or if it is not constructed with a decent high temperature IC or heat dissipation device, the LED can fail after only 10,000 hours. Worst of all, manufacturers of high output “white” LEDs are hiding a dark secret - crank up the current or experience a power spike and their efficiencies plummet. This is known as droop and it is threatening the future of the LED industry. Droop can be avoided on properties or areas with power fluctuations and surges by purchasing and installing additional soft start circuits. In contrast, ADG ECO Induction Lights are a voltage driven technology where there is no significant effect, visual or measurable, on performance due to power fluctuations. Furthermore, they are constructed with high frequency generators that have built-in pre-conditioners that will maintain a well-stabilized and regulated internal power supply even in voltage fluctuations of +/- 20 volts.
End-of-Life Replacement Costs
When most LED lights reach end-of-life, generally the entire fixture has to be replaced due to the custom heat sinks required for thermal management of the array of LED elements. Contact with the LED’s fixture is necessary for heat dissipation. In contrast, ADG ECO Induction lamps are manufactured with mature glass molding and coating technology and are mounted with screws that attach the inductors to the fixture. This allows them to be easily removed from the interior of the fixture and replaced if damaged or at end-of-life. Instead of purchasing an entire new fixture, you will only need to install a replacement bulb and ballast.
Product Warranty
ADG ECO Lighting Products offers a comprehensive 10-year warranty on product and replacement labor for our lighting technologies compared to LED’s 5-year warranty. To illustrate this point take a look at the table below. Ten years out, the components or fixtures will have been replaced in 113 of the 226 LED lighting systems. Furthermore, 10 years at 12 hours per day of burn time equals 43,800 total hours, which is close to the 50,000-hour lifespan of LED lights. Therefore, approximately 12 years out, all 226 LED fixtures will have been replaced. In contrast, ten years out the property will have replaced zero induction fixtures, components, or lamps and look forward to 12 more years of superior illumination and operational cost savings.
10 Year Warranty & Replacement Cost Analysis
Number of Lights 226 Assumptions
* Annual Failure Rate of 10% for LEDs after 5 Year Warranty Period
* LED Fixtures have Replaceable Components
ADG ECO Warranty 10 Years
LED Warranty 5 Years
Year 6 Year 7 Year 8 Year 9 Year 10 Totals
ADG ECO $0 $0 $0 $0 $0 $0
LED $5,650 $5,650 $5,650 $5,650 $5,650 $28,250
Manufacturer Accessibility
ADG ECO Lighting Products manufactures their induction lighting fixtures in America, specifically in Chatsworth, California. Not only does this reduce carbon emissions associated with shipping and outsourcing, but it also can contribute additional LEED points to your project and supports the local economy. As a fixture manufacturer, ADG ECO Lighting Products has the distinct advantage of being able to review, design, and present multiple fixture variations rather than simply promoting lighting technologies and products. Solution-based manufacturing allows direct contact between ADG ECO’s factory and designers and property ownership and management.
System ‘Recyclability’
The recycling process for induction lights requires far less energy and raw materials than other lighting technologies, such as LED lighting. With induction lights, the glass arm containing the small mercury amalgam is safely detached and the metal inductors are removed, leaving a glass envelope free of metal or throughput wires. All of these parts are then easily and cheaply recycled. To further simplify this process, ADG ECO Lighting Products offers recycling services for both your old and new lighting systems at a minimal cost.
Investment Opportunities for Other Sustainable Technologies
The greater energy savings, higher efficiency, longer lifespan, lower initial cost, and shorter payback period of ADG ECO Induction Lighting over LED lighting will significantly reduce operating costs. This allows for the cost-effective integration of additional sustainable technologies, such as photovoltaic systems and wind turbines.
Total Cost of Ownership
When considering the replacement of conventional lighting fixtures, one of the best indicators of sustainability and energy efficiency is the Total Cost of Ownership (TCO). TCO takes into account the cost of initial purchase, the cost of energy to operate the fixture, and the maintenance/replacement costs associated with failure rates and expired product warranty. As shown in the following table, ADG ECO Induction Lighting prevails in every category, proving that it has a lower total cost of ownership and environmental impact. Furthermore, induction lighting will give commercial/industrial properties the tools necessary to lessen the economic impact of the conservative estimation that energy costs are increasing at a rate of 4% per year.
10 Year Total Cost of Ownership Comparison: LED vs. Induction Lighting Fixtures
Product Details 150W LED 150W Induction Notes
Lifespan (Hours) 50,000 100,000
Analysis Period (Years) 10 43,800 Hrs of Operation (12 hrs/day)
Fixture Efficiency (Lumens/Watt) 80 90 From Manufacturer’s Spec Sheets
Initial Fixture Output (Lumens) 12,000 13,500 **See Lumen Depreciation Curve
CRI 64-84 85-90
Per Fixture Power Consumption (W) 168 155 Includes Ballast/Power Supply
Per Fixture Power Consumption (kWh) 0.168 0.155
Total Number of Lights Retrofitted 226
Total Power Used Over 10 Years (kWh) 1,662,998 1,534,314
Total Cost of Power Over 10 Years $199,560 $184,118 **Does not factor in 4% per year escalation in energy costs ** Initial electricity rate of $.12/kWh
Carbon Emissions over 10 Years (Lbs) 1,579,848 1,457,598 Based on 0.95 Lbs/kWh
Cost of Initial Purchase $203,400 $146,900 Tax, Freight & Tax Rebates NOT Included
Maintenance Costs Over 10 Years $28,250 $0 **See Warranty Analysis & Replacement Costs
Product Warranty (Years) 5 10 LED Warranty Exceeded by Analysis Period
Total Cost of Ownership Over 10 Years $431,210 $331,018 TCO Difference of $100,192
Conclusion
In conclusion, there are many distinct advantages of ADG ECO Induction Lighting systems over LED lighting systems. It has been shown that mercury use is not a sufficient indicator of induction lighting’s true environmental impact. This report proves that ADG ECO Induction Lighting systems outperform LEDs in: conversion efficiency, lifespan, lumen depreciation, use of chemicals and resources, maintainability, power fluctuations and heat induced failure, end-of-life replacement costs, product warranty, manufacturer accessibility, system ‘recyclability’, investment opportunities for other sustainable technologies, total cost of ownership, ROI, and payback period. All things considered, ADG ECO Induction Lighting systems are undoubtedly the most economic and ecologic lighting choice available for commercial and industrial properties.
Works Consulted
1. Affordable Energy Efficient Solutions. (2009). Induction Lighting Better Than LEDs.
2. Goodman, P., and P. Lumileds. (2009). Avoiding Current Spikes with LEDs.
3. Lighting Design Lab. (2010). Disadvantages of LED Lighting.
4. Roberts, L. Michael. (2010). Magnetic Induction Lights vs. LED Lights. Indulux Technologies Inc.
5. Roberts, L. Michael. (2010). Environmental Aspects of Magnetic Induction Lamps. Indulux Technologies Inc.















The past two weeks have been overwhelming, hence the silence, and aside from meetings, we haven't anything new to show regarding our own
Our original plan was to visit an artist's studio he built with 


Well, the elation of seeing our gorgeous
It is something we, as a community and neighbors, will have to aggressively address to protect our privacy and ensure there are no unknown bands of rifle-toting trespassers about thinking any movement might be deer. (Yes we wear blaze orange. But stupid people who feel they can loiter on land that's not theirs certainly don't have the brain to distinguish between a fleeing buck or a playing child.) Anyway, while I stew on this, here's a new 360 picture of the interior... if you can't see it then you can see the full post
WE HAVE A ROOF!!!!!
Please welcome again Ron Bernaldo, fabulous contractor.
I think we can wrap this up by Monday.

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