Cardinal

SIP article in the Northern Virginia Daily

Heat turns green: Insulated panels help keep home warm, safe and energy-efficient
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Richard Lloyd
Richard Lloyd, of Cardinal Building Systems Inc. in Winchester, shows granules of plastic used to build Structural Insulated Panels. The panels can be used in place of traditional framing and fiberglass insulation. Dennis Grundman/Daily

Richard Lloyd
Lloyd stands by a stack of panels, which are used as walls, floors, ceilings or a roof. Dennis Grundman/Daily

By J.R. Williams -- Daily Staff Writer

WINCHESTER -- Simple, environmentally friendly ways to save on home energy costs have been catching on.

Homeowners all across the country are switching to fluorescent light bulbs, buying efficient appliances and resisting the urge to nudge the thermostat. It's a win-win -- less energy consumption means less pollution and costs less money.

But for those a little more serious about keeping their hard-earned heat inside the home and willing to pay a little more up front to save in the long run, representatives of a Winchester-based company say they have the answer.

Cardinal Building Systems markets Structural Insulated Panels, or SIPs, which can be used as a wall, a floor, a ceiling or a roof in place of traditional framing and fiberglass insulation.

The R-Control brand panels, made of strong high-density foam squeezed between a wood facing, come complete and ready to frame a structure. They're made all across the country, including in Winchester. Team Industries Inc. operates an SIP plant at Stonewall Industrial Park.

This is not your grandmother's insulation, said Richard Lloyd, senior vice president of sales and marketing at Cardinal.

SIPs turn the traditional model of home building on its head. The product looks and installs differently, and contractors have been reluctant to make the switch from traditional methods, Lloyd said.

But the technology slowly is being embraced, he said. Cardinal claims the installation of SIPs translates to savings over traditional fiberglass.

"There are a lot of different products in the marketplace that will allow you to heat and cool efficiently. The changes we've seen [in the industry] have been unbelievable," said Lloyd, who started Cardinal seven years ago. "But builders don't buy this product. End-users buy this product."

Eric Fesperman, a construction supervisor for Habitat for Humanity in Winchester, said Habitat homes that use SIPs are going up in Stephens City.

Fesperman said Habitat chose to build homes with SIP walls because of the ease of construction and the benefit to families moving in.

"For us, it's very volunteer friendly. It ups your [insulation] value, so it's going to save our future homeowners a good deal on their utility bills," he said.

One Habitat home has been completed on Crooked Lane, Fesperman said, with several more in the works. A family is set to move in to the first home next week.

Fesperman said choosing SIPs cut the construction time by six to eight weeks on a five-month project, even with unskilled labor.

"Normally we're driving nails and studs and top plates, but these panels come as one kit," he said. "You just glue it and screw it ... We plan to do three more come springtime with the same system."

Fesperman, who works as a home builder outside of Habitat, said SIPs are just as sturdy as traditional building methods.

"Sometimes you can feel a draft in conventional builds," he said. "These are very tight builds. ... I'd like to see more people start using them."

Copeland Casati is a Richmond-based business owner whose companies specialize in building energy efficient homes with a focus on solar design. Her company sells kit homes nationwide, all including SIPs.

"Traditional stick building is just not comparable," she said.

Casati said even though the economy is down, more people are contacting her to start building green.

"People want to be energy efficient. By the time somebody contacts me, they've already done the research," she said.

Cardinal, located at 1011 Berryville Ave., Suite 3, offers a line of supporting products designed to complement SIPs, including energy efficient doors and windows, and other products. Call 535-7282 for more information.

*Contact J.R. Williams at jrwilliams@nvdaily.com


Green Tips

Check this out I am so proud! Here are some of our commercials that we made for our local TV3. They are only 15 seconds each and only took a few hours to make. Let me know what you think.

They are short but informative. :)


Tankless Water Heater

 Tankless Water HeaterWe have added another energy efficient product to our line. I love things that work well with my SIPs but somethings work great in any structure. Introducing our Seisco Tankless Water Heaters.

Tankless water heaters use less energy by heating water on-demand.  With a storage tank the water is heated over and over again.  Tankless Water Heaters help you reclaim space, lower your electric bill, and provide endless hot water to your home or business. By eliminating your storage tank water heater you add space to your house or structure. This is increadably important for those of us who have decided to live in smaller homes. 

Whether filling your bath tub, having multiple showers running, washing clothes, or doing it all at the same time, tankless water heaters can supply hot water through out your building on-demand. Using this system saves in water costs and you don’t let cold water in your lines run down the drain (and now for my corny punch line...) and you don't let your money go down the drain.

 


Habitat Goes Green

Habitat for Humanity in Stephens City, Virginia goes green using Structural Insulated Panels provided locally.  I am so Proud!  I will try to upload the full video soon but until then this link will take you to the video blurb.

 

http://www.tv3winchester.com/home/headlines/32563184.html#

Stephens City is partnering with Habitat for Humanity to build new homes in the community. A 20ft. pile of dirt is now the site of a housing development. Crooked Lane Housing Project includes single family homes build by Habitat for Humanity. The nearly $2 million project will serve low to moderate income families.

Habitat for Humanity is building five houses in Stephens City. A local mother with three children will receive the very first house. She hopes to move in by Christmas so her family can celebrate in their brand new home. "We're very excited about it. The children are estatic, they're going to get their own rooms...just really excited. The volunteers are super, they come out here on their own accord. It's fantastic to watch them want to help somebody," says Carole Synowietz. if (self['plpm'] && plpm['Mid-Story Ad']) document.write('');if (self['plpm'] && plpm['Mid-Story Ad']){ document.write(plpm['Mid-Story Ad']);} else { if(self['plurp'] && plurp['97']){} else {document.write(''); } }if (self['plpm'] && plpm['Mid-Story Ad']) document.write('');

All of the houses are built with green products so homeowners use less energy and save money. Special panels are installed that help reduce heating and cooling costs. "At Habitat for Humanity we want to acquire affordable housing not only for the present but also for the future of our homeowners. That's why we started with these structural insulated panels that gives the homeowner a more economical utility bill in the future," says project manager, Eric Fesperman.

Habitat has built and restored over 250,000 homes for families in need. In the midst of a housing crisis and mortgage meltdown, Habitat is giving five families hope and stability.

Volunteers are on site from 8 am to 4pm three days a week. The development is located on Crooked Lane in Stephens City. Contact the Winchester or Front Royal Habitat office for more information.


Home and Garden Energy Expo

This Saturday is the Annual Fall Home and Garden Expo in Winchester, VA. Where the wonderful Cardinal just happens to be located. This year we are participating because it has become the Winchester Home and Garden Energy Expo. They are finally coming around to our way of thinking. We are only about three miles away so it is nice being able to participate in a local event like this.

 

I had the fun job of putting together a gift basket to raffle off. Sadly I couldn't fit any of my SIP panels inside. There just wasn't any four by eight baskets to be found. *sigh* But I was able to make a green basket myself without any "filler" that would just end up in the trash. I found some great soy candles at a local store that uses only recycled packaging. I also added in some canvas totes, with my logo of course, CFLs, and a grocery list pad that is also recycled paper. I did add a little Cardinal from a local craft store for cuteness, not green but I could not help myself. The basket is a lovely decorative basket that can be used in the winner's home for storage needs.

 

It was fun to think of things that would help someone else to be a little greener. I am looking forward to teaching my locals about green building and energy efficiency. I hope to make people see the difference they could make for themselves and for the environment. If you are in or around the Winchester, VA area come on down and see us. I will be the one talking too much but you may have to look down to see me, I am a little short.


Update on Habitat Woman's Build with SIPs

 

Here is the update you have been asking for.  Wednesday I went to the site to drop off some tools for the Structural Insulated Panels (SIPs) and snap a few shots of the site.  This is where five Habitat for Humanity homes are to be built.  Three of them will be finished before the end of the year and two more in spring.  All of these homes are being built with R-Control Structural Insulated Panels provided by Cardinal Building Systems (yes I just gave myself a plug but you know I don't do it often). 

These panels were originally only going to be used for the woman's build due to the limited supply of skilled labor.  Once we were able to work with Habitat they realized that these could save them money elsewhere with speed of construction, even with unskilled labor, and they chose to use SIPs on each of these houses.  Here is a shot of me putting in my volunteer hours at the Woman's Build site.  It isn't a good shot but it proves that I do more than just sit behind my computer. Wink

These homes are going to help the recipients to be able to afford to live in them.  There is more to living in a house than just paying your mortgage.  There are also energy costs.  The SIPs create a tight envelope that will drastically reduce energy leaks and eliminate on average 2 to 3 tons of CO2 emissions per year per house.  These houses will also be quieter inside than their conventionally built neighbors due to the fact that the foam is a sound barrier.

R-Control SIPs are non toxic and recyclable.  We even took the scrap from cutting out the doors to cut down into sample pieces to give to our builders so that they can educate their customers.  There will be more updates as this project moves along.  Below is another example of unskilled labor.


SIPs and Affordable Housing

When desciding about what materials you are able to afford take a tip from Habitat for Humanity.  The Winchester, VA Habitat for Humanity first looked into using Structural Insulated Panels (SIPs) for the Womans Build because they are easier for unskilled labor to work with.  Then after much research, and a little help from Cardinal, they found that SIPs worked very well within their budget and they were able to budget them in on more than one project. 

There are currently three Habitat Homes being built with SIPs and another two are scheduled for the spring.  Habitat wants to help people not only get into a home but to be able to afford to heat and cool the homes.  The tight envelope that the SIPs create will help reduce energy leaks drastically and in turn save the homeowner over the long term.

Another benefit is the speed and ease of construction.  Since the Habitat for Humanity structures are built mostly by volunteers, you have eager workers but not always skilled workers.  SIPs are very easy to work with and since they can come in large formats you have a large area of work completed in less time and with less people.

This type of building benefits everyone.  Those who work on the home are left with a sense of well being for helping their fellow man.  Those who receive the home have a sense of security that comes with home ownership and affordable bills.  Also the home will use less energy so it is better for the earth.  All together this is the best type of Green Building.


Press Release

WINCHESTER, VIRGINIA

JUNE 16, 2008

 

PRESS RELEASE

Winchester based Cardinal Building Systems, Inc. announces that they have signed an exclusive agreement with TEAM Industries, Inc. of Grand Rapids, Michigan to distribute structural insulated building panels manufactured at TEAM’s Winchester facility located on McGhee Road.

 

Cardinal Building Systems, Inc. has specialized in the design and construction of ecologically friendly and energy efficient residential and commercial buildings since 2003. This agreement gives Cardinal Building Systems exclusive distribution rights for a five year period for the entire mid-Atlantic region spanning from New York through North Carolina for the R-Control branded products manufactured by TEAM.

 

Richard Lloyd, Vice President of Business Development and co-owner of Cardinal Building Systems has over 30 years experience in manufacturing, construction and sales of SIPs, the acronym for structural insulated panels. Lloyd states that with soaring energy costs and rapidly expanding use of green materials, interest in the use of SIPs is at an all time high.

 

Mark Lloyd, Richard’s brother and co-owner, is in charge of Cardinal’s construction division. Mark says that not only will SIPs reduce heating and cooling costs by as much as 40 to 50%, they save labor costs and significantly reduce construction times as framing and insulation install in one step. R-Control SIPs are used for both walls and roofs and are the only SIPs product on the market that are treated with FrameGuard and therefore warranted in writing against mold, mildew, and termites.

 

Richard and Mark believe that no one should build a home, addition or commercial building without first exploring the benefits, especially the energy saving benefits, of the R-Control Structural Insulated Panels. Cardinal Building Systems is located at 1011 Berryville Avenue, Suite 3, in Winchester.

 

Cardinal Building Systems is the leading distributor of Structural Insulated Panels in the Shenandoah Valley. You can learn much more about energy saving building and the use of green materials by visiting Cardinal’s website: www.cardinalbuildings.com.