grancrete, another alternative to concrete

Grancrete is a tough reinforcement-free ceramic building material, created by Jim Paul as a replacement for concrete, and it is made from an environmentally friendly mix of locally available materials: 50 percent sand or sandy soil, 25 percent ash and 25 percent binding material. Binding material is composed of magnesium oxide and potassium phosphate, the latter of which is a biodegradable element in fertilizer. If Grancrete were to decompose (its lifespan is calculated at 100 years+) it would revitalize the soil. Early in the development stage, Mr. Paul had problems with cracking, so he turned to Arun Wagh (an amazing man!) of The Argonne National Laboratory, who in 1996 created a material called Ceramicrete, originally developed to encase nuclear waste, and has since led to many other uses.
Grancrete is 20% lighter than and twice as strong as concrete, is fire resistant and can withstand both tropical and sub-freezing temperatures. It has the ability to set quickly in a much greater range of temperatures than concrete. It has a short curing time (15 to 20 minutes), is pH tolerant, impervious to water (including salt) and even cures underwater. It bonds to all surfaces, except glass and plastics, and will not expand or contract, meaning no control joints are necessary.
Grancrete can be sprayed, poured, troweled, coloured, painted, whatever you can dream up. It shall be fascinating to see what develops in the future.....

Early photos of Gancrete being sprayed over a styrofoam structure:

Grancrete, Inc.


Grancrete-maybe not

I have worked extensivley with grancrete in exterior installations. My background is in stucco systems. What I have found is the product doesn't fully live up to it's claimes. we have had problems with cracking, color fadeing and delamination. I feel there needs to be more true testing in different enviorments (not a lab). We have also encountered problems with Grancrete standing behind the product the way we feel they should. I have a 13,000 sq. ft. project that is half finished and is stalled until spring in hopes that Grancrete can figure things out. Even with the problems my self and the homeowners hope to be able to continue to work with Grancrete but if we can't get answers form them on why we are haveing the problems we will be forced to go back to synthetic or conventional stucco. we have been consulting grancrete before and during the project to apply the material the way they suggest.


Grancrete

This seems to be an interesting product. Is there any more information available? Is it still in the experimental stage, or is it already commercial used, and by who and where? Can it be secure mounted or sprayed on SIP panels? Can it be ink colored or be painted? Your response is appreciated, thanks.


Grancrete or bust

I have been asking the same question now for over 3 years now, and still not seen any movement in the Grancrete Hype machine.

Next Generation Building System
http://ergodesk.blogspot.com


Reread the post.

Reread the post.


Concrete-alicious!

Justin what a neat series- who knew there were so many innovative and fun alternatives

- maxmsf


Testing on this product

What kind of testing has been done on this product? Does it need some kind of moisture barrier between it and wood products?

Cardinal Building Systems, Inc.
Building Efficiently for Energy Savings